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WebFrame_7E604CCA_6138_84E8_41C1_E58C934785B1_mobile.url = ./web_chat/index.html?chat=zr&movil=true LinkBehaviour_7570589D_64BC_8495_41CD_894371548D3F.source = http://www.atlascopco.com/tensor-ixb LinkBehaviour_45CB4D59_6179_85E8_4171_6588352EC3AA.source = http://www.atlascopco.com/tensor-ixb LinkBehaviour_A87A2F6F_8F3B_A492_41B7_6A427ECA7244.source = https://industrial-ideas-magazine.atlascopco.com/innovating-for-sustainable-future LinkBehaviour_A7BA8445_8F3C_A491_41C7_2CA40C604040.source = https://industrial-ideas-magazine.atlascopco.com/innovating-for-sustainable-future LinkBehaviour_6F667A1B_4ED6_A90C_41C4_305615927C85.source = https://webapp.atlascopco.com/calculators/Power-Island/index.html?skip-loading&media-index=1 LinkBehaviour_32D9C2F6_6CE3_8497_41D1_1DB03E9AFD2F.source = https://www.atlascopco.com/HPBOG LinkBehaviour_44950AEB_6179_8CAF_41AD_3A8B590BA2A2.source = https://www.atlascopco.com/HPBOG LinkBehaviour_75DE071D_64BC_8D95_41CF_BCAC633431B8.source = 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In our virtual showroom you get a unique chance to hear from some of our very finest innovations and the people behind them. Find out how industrial ideas create great value for customers and build a more sustainable tomorrow.


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Mike Andrews,
Vice President Research and Development
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Linda Li,
Technical lead for Oil-Injected Screw product
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Mike Andrews,
Vice President Research and Development
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Rickard Hansen,
Vice President Data Driven Services
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Alistair Darroch,
Marketing Manager East
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Andries Desiron,
Vice President Atlas Copco branded vacuum business
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Dennis Scheers,
Project Engineer
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Florian Fiebig,
Global Marketing Manager
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Gill Dhooghe,
Vice President R&D
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Jan Vansweevelt,
Product manager
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Luc Linart,
Factory Product Manager
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Pamela Cateland,
Marketing Manager West
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Tim Mann,
Global Product Manager
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Tushar Patel ,
Marketing and Sales Manager
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Andries Desiron,
Vice President Atlas Copco branded vacuum business
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Linda Li,
Technical lead for Oil-Injected Screw products
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Pamela Cateland,
Marketing Manager West
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Tushar Patel,
Marketing and Sales Manager
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Florian Fiebig,
Global Marketing Manager
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Rickard Hansen,
Vice President Data Driven Services
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Alexander Frerichs,
Product Manager
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Rachid Carauch,
Project Engineer
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Alexander Frerichs,
Product Manager
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Alistair Darroch,
Marketing Manager East
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Dennis Scheers,
Project Engineer
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Gill Dhooghe,
Vice President R&D
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Luc Linart,
Factory Product Manager
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Rachid Carauch,
Project Engineer
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Tim Mann,
Global Product Manager
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Jan Vansweevelt,
Product manager
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If you want to know more about our Industrial Ideas magazine,
please go to your browser and search our web page:


https://industrial-ideas-magazine.atlascopco.com/
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In our virtual showroom you get a unique chance to hear from some of our very finest innovations and the people behind them. Find out how industrial ideas create great value for customers and build a more sustainable tomorrow.


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Welcome to Atlas Copco
Home of Industrial Ideas
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Welcome to The Atlas Copco
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We already have VSD and VSD+. Now we are introducing VSDˢ – what makes this innovation stand out?
60% energy savings is an important new milestone in the industry. But more than that, the GA VSDˢ is the first truly smart and adaptable compressor. Every customer gets performance and efficiency optimized for their application, their needs, and their conditions. You could say the VSDˢ is not just a new generation of VSD, it is the VSD for a new generation. Because today’s customers want it all. And the GA VSDˢ delivers it all: sustainability, savings, strong and silent performance, smart features, superior connectivity, and a small footprint.


What were the main challenges in developing this product?
It is easy to set the goal of building the first adaptable compressor. But then you have to develop the technology to make this happen. That meant designing the algorithms and the hardware to first measure ambient conditions and then to adapt compressor operation in real time to those conditions. This requires a much more sophisticated interplay between software and mechanical components than ever before. It’s a challenge we enjoyed tackling. Getting to engineer a pioneering product is exciting.


How has the market reacted to the product?
In a world where sustainability has become the top priority, any solution that brings such an increase in energy efficiency is welcomed with excitement. Of course, the quick return on investment customers get through energy savings matters too, especially now that energy prices are so high. But the reception has been even more positive than we had anticipated. People really understand and appreciate how much of a difference the smart features of the GA VSDˢ make.


What are the next steps?
We launched the first VSDˢ compressor, the GA 22-37 VSDˢ, in the fall of 2021. This will be expanded with a 13-bar model soon. We will also continue to roll out VSDˢ in more GA kilowatt sizes.
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What are the main benefits of this product?
This compressor offers over 98% reliability and availability, and provides significant savings compared with conventional technologies. It is also less maintenance-prone than traditional machines.


What does this mean in practice?
Liquefied natural gas (LNG) plants are hazardous environments, and customers don’t want to take any chances installing unknown technologies. And if a machine stops the plant cannot process their product, which is 100% of their bottom line. This compressor can be used by importers, too. Once the terminals receive the liquefied gas they have to convert it back into gas to transport it in pipelines over land.


How did you drive the innovation project?
We started developing this compressor in 2017 and drew from our vast experience of turbo-compressors for the LNG market. Once we had framed the customer needs, we investigated how to adapt our established technology to handle cryogenic high-pressure boil off gas processing.
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In what way is this tool family groundbreaking?
We have made things much more flexible because we have built the controller functionality into the tool itself. By having the tools directly integrated to their production system, manufacturers can now easily make production line changes and collect all the necessary data.


And in what way is it sustainable?
It is ergonomic, cordless and battery-powered, but still has a cable-tool level of productivity.


Any fun memories from the development process?
When we presented the idea of having the controller inside, some people said ‘No, you cannot do that. The tool will be too heavy’. And some customers who saw the first prototype said the controller couldn’t possibly be in there and was hidden somewhere!
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What customer need sparked this innovation?
Customers were interested in having a centralized vacuum solution instead of using one pump for each individual machine and have them running regardless of production speed.


Why did you go for a variable speed drive (VSD) solution?
We called on our existing VSD knowledge within the Group and with their help we managed to develop the first vacuum product with variable speed drive. This means that if you are only running at 5% of the flow, you are also consuming only 5% of the power.


How did you collaborate to develop this product?
Our engineering department in China worked together with the global marketing team and across many functions to develop the specifications and manufacture the prototype. This is the way we always work. We have different perspectives, and a bit of friendly friction drives the development.
HTMLText_39C4AC01_6CA3_836D_41C2_767013BDB4D7_mobile.html =
What sparked this innovation process?
Everyone in the industry said that it was not possible to speed control this type of pump, but we wanted to prove that it could be done. The days of switching a vacuum pump on and leaving it to work all day at continuous full load are long gone.


In what way is this a ”smart pump”?
It is a bit like the heating in our homes. Nowadays we have controllable heating systems that are fully regulated depending on the number of people that are in the house and the temperature outside.


How has this product been received by the market?
Very well. The customers who specifically requested an intelligent pump have said it has been everything they hoped for and in some cases even better. The feedback that I enjoy the most is when a customer orders a product, receives it and is blown away by added benefits that they had not even considered.
HTMLText_9D7062E6_8DB7_7BB7_41B0_3F643D18D507.html =
In what way is this tool family groundbreaking?
We have made things much more flexible because we have built the controller functionality into the tool itself. By having the tools directly integrated to their production system, manufacturers can now easily make production line changes and collect all the necessary data.


And in what way is it sustainable?
It is ergonomic, cordless and battery-powered, but still has a cable-tool level of productivity.


Any fun memories from the development process?
When we presented the idea of having the controller inside, some people said ‘No, you cannot do that. The tool will be too heavy’. And some customers who saw the first prototype said the controller couldn’t possibly be in there and was hidden somewhere!
HTMLText_25462F00_6F64_9D6B_41D6_7B38DF9EF6F3.html =
What are the main benefits of this product?
This compressor offers over 98% reliability and availability, and provides significant savings compared with conventional technologies. It is also less maintenance-prone than traditional machines.


What does this mean in practice?
Liquefied natural gas (LNG) plants are hazardous environments, and customers don’t want to take any chances installing unknown technologies. And if a machine stops the plant cannot process their product, which is 100% of their bottom line. This compressor can be used by importers, too. Once the terminals receive the liquefied gas they have to convert it back into gas to transport it in pipelines over land.


How did you drive the innovation project?
We started developing this compressor in 2017 and drew from our vast experience of turbo-compressors for the LNG market. Once we had framed the customer needs, we investigated how to adapt our established technology to handle cryogenic high-pressure boil off gas processing.
HTMLText_3B2F0644_6F63_8FEB_41D6_43DA10789625.html =
How did you come up with the idea for ALTURE®?
There is a lot of buzz around the potential of Industry 4.0, and our tools were already creating performance data. Customers were approaching us saying, ‘Can you help me harvest my data?’ That got us thinking about how to bring even more value.


Which are the main customer benefits?
ALTURE® gives a remote indication of when maintenance is due, to ensure excellent production quality and minimize the risk of the tool breaking down. With that, it also brings energy savings. An even greater benefit is that this helps customers meet their sustainability goals.


What are you most proud of?
We are receiving great customer feedback in terms of the user-friendly nature, and that the service app helps them to do a good job. It is great that we can take some of the thinking burden off of them and simplify things for the industrial sector.
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In what way does this pump bring energy-savings?
Smaller pumps are often a significant part of the energy bill when you add them all up. If you can match the pump performance to the actual demand you can save a lot of energy, and that will have a huge impact on your costs and CO2 footprint.


How do you develop solutions that bring instant value?
In Atlas Copco, product development is always based on customer needs. We visit and discuss with customers to get a thorough understanding of their applications and environments.


Something you are especially proud of?
Just two years ago this kind of vacuum pump was running 24 hours non-stop. Now you have the possibility to adapt the speed to your need, and in the future, we will have even more possibilities using data and controlling via Wi-Fi.
HTMLText_3A55AD64_6F63_9DB4_41BC_BBB1351CC5D8.html =
What customer need sparked this innovation?
Customers were interested in having a centralized vacuum solution instead of using one pump for each individual machine and have them running regardless of production speed.


Why did you go for a variable speed drive (VSD) solution?
We called on our existing VSD knowledge within the Group and with their help we managed to develop the first vacuum product with variable speed drive. This means that if you are only running at 5% of the flow, you are also consuming only 5% of the power.


How did you collaborate to develop this product?
Our engineering department in China worked together with the global marketing team and across many functions to develop the specifications and manufacture the prototype. This is the way we always work. We have different perspectives, and a bit of friendly friction drives the development.
HTMLText_20A14F4B_6F6C_BDFD_41BC_E15E459F687B.html =
What sparked this innovation process?
Everyone in the industry said that it was not possible to speed control this type of pump, but we wanted to prove that it could be done. The days of switching a vacuum pump on and leaving it to work all day at continuous full load are long gone.


In what way is this a ”smart pump”?
It is a bit like the heating in our homes. Nowadays we have controllable heating systems that are fully regulated depending on the number of people that are in the house and the temperature outside.


How has this product been received by the market?
Very well. The customers who specifically requested an intelligent pump have said it has been everything they hoped for and in some cases even better. The feedback that I enjoy the most is when a customer orders a product, receives it and is blown away by added benefits that they had not even considered.
HTMLText_393C6E81_6F5C_9F6C_419B_2BB5AB40772B.html =
What sparked this project?
The increased focus on carbon emissions made us investigate how we could lead the way to zero emissions and support our customers in the transition.


What does this mean in practice?
Since it is electric this compressor can be used in low-emission zones and at indoor sites. It is so quiet that the first time we showed it to a customer they said: ‘What? Did you turn it on already?’ The variable speed drive brings great energy efficiency, and the software allows it to be plugged into any power output.


What about costs?
This machine is unbelievably economical. While the purchase cost is more or less the same as for a diesel one, the cost of running an electric machine is about half the price.



HTMLText_394A3727_6CA4_8DB4_41D8_4C8AB4E2F34C_mobile.html =
How did you come up with the idea for ALTURE®?
There is a lot of buzz around the potential of Industry 4.0, and our tools were already creating performance data. Customers were approaching us saying, ‘Can you help me harvest my data?’ That got us thinking about how to bring even more value.


Which are the main customer benefits?
ALTURE® gives a remote indication of when maintenance is due, to ensure excellent production quality and minimize the risk of the tool breaking down. With that, it also brings energy savings. An even greater benefit is that this helps customers meet their sustainability goals.


What are you most proud of?
We are receiving great customer feedback in terms of the user-friendly nature, and that the service app helps them to do a good job. It is great that we can take some of the thinking burden off of them and simplify things for the industrial sector.
HTMLText_3C4A6353_6CA4_85ED_4175_61CCE65BF6C3_mobile.html =
In what way does this pump bring energy-savings?
Smaller pumps are often a significant part of the energy bill when you add them all up. If you can match the pump performance to the actual demand you can save a lot of energy, and that will have a huge impact on your costs and CO2 footprint.


How do you develop solutions that bring instant value?
In Atlas Copco, product development is always based on customer needs. We visit and discuss with customers to get a thorough understanding of their applications and environments.


Something you are especially proud of?
Just two years ago this kind of vacuum pump was running 24 hours non-stop. Now you have the possibility to adapt the speed to your need, and in the future, we will have even more possibilities using data and controlling via Wi-Fi.
HTMLText_3CE812BA_6CA5_849C_41CF_4C4CCD3815C8_mobile.html =
What sparked this project?
The increased focus on carbon emissions made us investigate how we could lead the way to zero emissions and support our customers in the transition.


What does this mean in practice?
Since it is electric this compressor can be used in low-emission zones and at indoor sites. It is so quiet that the first time we showed it to a customer they said: ‘What? Did you turn it on already?’ The variable speed drive brings great energy efficiency, and the software allows it to be plugged into any power output.


What about costs?
This machine is unbelievably economical. While the purchase cost is more or less the same as for a diesel one, the cost of running an electric machine is about half the price.
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We already have VSD and VSD+. Now we are introducing VSDˢ – what makes this innovation stand out?
60% energy savings is an important new milestone in the industry. But more than that, the GA VSDˢ is the first truly smart and adaptable compressor. Every customer gets performance and efficiency optimized for their application, their needs, and their conditions. You could say the VSDˢ is not just a new generation of VSD, it is the VSD for a new generation. Because today’s customers want it all. And the GA VSDˢ delivers it all: sustainability, savings, strong and silent performance, smart features, superior connectivity, and a small footprint.


What were the main challenges in developing this product?
It is easy to set the goal of building the first adaptable compressor. But then you have to develop the technology to make this happen. That meant designing the algorithms and the hardware to first measure ambient conditions and then to adapt compressor operation in real time to those conditions. This requires a much more sophisticated interplay between software and mechanical components than ever before. It’s a challenge we enjoyed tackling. Getting to engineer a pioneering product is exciting.


How has the market reacted to the product?
In a world where sustainability has become the top priority, any solution that brings such an increase in energy efficiency is welcomed with excitement. Of course, the quick return on investment customers get through energy savings matters too, especially now that energy prices are so high. But the reception has been even more positive than we had anticipated. People really understand and appreciate how much of a difference the smart features of the GA VSDˢ make.


What are the next steps?
We launched the first VSDˢ compressor, the GA 22-37 VSDˢ, in the fall of 2021. This will be expanded with a 13-bar model soon. We will also continue to roll out VSDˢ in more GA kilowatt sizes.
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